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Hardware Basics

This section covers everything you need to build a filament dryer from scratch — from electronics fundamentals to practical wiring guides.

No prior electronics experience required. Each article focuses on a specific topic and links to related material.

Contents

00. Start Here

File What's inside
00-start-here/01-introduction.md Who this section is for, how to read it, and why the path goes from simple to complex.

01. Electronics Basics

File What's inside
01-electronics-basics/01-load-calculation-24v.md Voltage, current, power, Ohm's law, 24V load calculation, derating, reading datasheets.
01-electronics-basics/02-mosfet-module.md MOSFET as an electronic switch, ready-made modules, DC loads, fans, LED strips, heaters.
01-electronics-basics/03-triac.md TRIAC for AC loads, optocoupler, galvanic isolation, snubber circuit, heat and heatsink.
01-electronics-basics/04-solid-state-relay-ssr.md SSR, differences from mechanical relays, AC/DC variants, heatsink, voltage and current selection.

02. Controllers

File What's inside
02-controllers/00-how-to-choose-controller.md Controller selection table by task. Read this first.
02-controllers/01-esp32-controller.md ESP32, Wi-Fi/Bluetooth, why it's not ideal as a Klipper MCU.
02-controllers/02-arduino-controller.md Arduino as a learning platform, limitations for real devices and Klipper.
02-controllers/03-rp2040-controller.md RP2040/Pico, easy flashing via BOOTSEL, use as Klipper MCU.
02-controllers/04-stm32-controllers.md STM32 family, printer boards, DFU/SWD/ST-Link, complexity of selection and flashing.
02-controllers/05-mcu-in-klipper.md What an MCU is, Klipper host role, pin configuration, G-code scheduling.
02-controllers/06-uart-interface.md UART serial interface, RX/TX crossover, GND, 3.3V/5V levels.
02-controllers/07-i2c-interface.md I2C bus, SDA/SCL, device addresses, displays, sensors, short lines.
02-controllers/08-spi-interface.md SPI, MOSI/MISO/SCK/CS, displays, RFID, fast data exchange, separate CS per device.
02-controllers/09-can-interface.md CAN bus, differential pair, toolhead boards, terminators, noise immunity.
02-controllers/10-usb-uart-adapters.md USB-UART adapters, flashing, serial logs, RX/TX, voltage levels, common mistakes.
02-controllers/11-flashing-controller.md What flashing means, UF2/USB/DFU/ST-Link methods, Klipper build process.

03. Common Components

File What's inside
03-common-components/01-overview.md What components are, list of topics, and their role in the device.
03-common-components/02-heaters.md Heaters 12V/24V/110–230V AC, power, temperature sensor, safety.
03-common-components/03-fans.md Airflow, static pressure, noise, 2-pin/3-pin/4-pin types.
03-common-components/04-thermistors.md Thermistors, thermal contact, thermal paste/sleeve, PID feedback.
03-common-components/05-led-strips.md LED strips 5V/12V/24V, current per meter, MOSFET, power, addressable strips.
03-common-components/06-servo-motors.md Servo motors, power, signal, peak current, separate power supply.
03-common-components/07-load-cells.md Load cells, HX711 amplifier, mounting mechanics, calibration.
03-common-components/08-oled-display.md OLED displays, I2C/SPI, address, power, when to use a display.
03-common-components/09-touchscreen.md TFT/touch screens, UART/SPI/HDMI, power, compatibility.
03-common-components/10-rfid-and-nfc.md RFID/NFC, cards, tags, frequencies, wiring, use cases.

04. Thermal Physics and Materials

File What's inside
04-thermal-physics-and-materials/01-overview.md Why a section on heat, materials, enclosures, insulation, and safety.
04-thermal-physics-and-materials/02-thermal-conductivity.md Thermal conductivity, insulation, thermal bridges, material temperature ratings.
04-thermal-physics-and-materials/03-material-safety.md Flammability, fumes, toxicity, PIR/XPS/EPS, safety data sheets (SDS/MSDS).
04-thermal-physics-and-materials/04-convection-and-airflow.md Convection, 100W heater with no airflow vs. weak vs. proper airflow, heat transfer.

05. Tools (was 04 in EN folder structure — note: folder is 04-tools/)

File What's inside
04-tools/01-overview.md Tool list: multimeter, USB-TTL, soldering, crimping, ST-Link, oscilloscope.
04-tools/02-multimeter.md Voltage, continuity, resistance, measurement safety.
04-tools/03-usb-ttl-adapter.md USB-TTL/USB-UART, flashing, serial logs, RX/TX, voltage levels.
04-tools/04-soldering.md Soldering wires, JST connectors, thermistors, common mistakes.
04-tools/05-crimping-connectors.md Crimping terminals and connectors, contact quality, bad crimp joints.
04-tools/06-st-link.md ST-Link, STM32, SWD interface, recovery after a failed flash.
04-tools/07-oscilloscope.md PWM, UART, noise, voltage sag, mains voltage safety, frequency measurement.

06. Practical Guides (folder: 05-practical-guides/)

File What's inside
05-practical-guides/01-connecting-fan.md Fan wiring, voltage, controller-side control, noise.
05-practical-guides/02-checking-thermistor.md Thermistor check with a multimeter, resistance, wiring, firmware readings.
05-practical-guides/03-connecting-servo.md Servo power supply, signal line, peak current, controller resets.
05-practical-guides/04-connecting-load-cell.md Load cell, HX711 amplifier, power, signal wires, calibration.
05-practical-guides/05-connecting-rfid-reader.md RFID reader, power, SPI/UART/I2C, common mistakes.

07. 3D Printing (folder: 06-3d-printing/)

File What's inside
06-3d-printing/01-overview.md Why a section on printed parts, enclosures, ducts, and mounts.
06-3d-printing/02-what-is-stl.md STL format, limitations, why one STL file isn't enough for assembly.
06-3d-printing/03-materials-petg-abs-asa.md PETG, ABS, ASA — where to use, limits near heat sources.
06-3d-printing/04-heat-resistant-materials.md Materials for parts near heat, deformation, temperature margin.
06-3d-printing/05-enclosure-design.md Enclosure design, ventilation, mounts, clearance from heater, service access.
06-3d-printing/06-why-pla-is-risky.md PLA near heat sources, softening, deformation, enclosure failure risk.

08. Common Mistakes (folder: 07-common-mistakes/)

File What's inside
07-common-mistakes/01-overview.md List of typical mistakes and the logic behind the diagnostics section.
07-common-mistakes/02-power-mistakes.md Weak power supplies, voltage sag, power headroom, bad terminals.
07-common-mistakes/03-wiring-mistakes.md Swapped wires, missing ground, RX/TX, thin wires, bad connections.
07-common-mistakes/04-controller-mistakes.md 3.3V/5V mismatch, wrong board, firmware, signal levels.
07-common-mistakes/05-heater-ssr-mistakes.md Heaters, SSR, 110–230V AC, heatsinks, wrong relay type.
07-common-mistakes/06-diagnostic-checklist.md Quick step-by-step device diagnostic sequence.